BLACKCOR™ – HDPE Double Wall Corrugated Pipes for Cable Protection

BLACKCOR™ is a high-performance double wall corrugated HDPE duct system designed for the protection of underground power, telecommunications and utility cables. The pipe features a smooth internal bore to facilitate cable installation and a corrugated external wall that provides excellent mechanical strength while maintaining flexibility.

Manufactured from high-density polyethylene (HDPE), BLACKCOR™ is supplied in diameters from 40 mm to 200 mm, with smaller sizes available in coils and larger sizes supplied in both coils and straight lengths from DN75 upwards.

The standard pipe colour is black, providing excellent resistance to ultraviolet (UV) exposure. A co-extruded coloured identification stripe can be incorporated to meet customer or utility network specifications.

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Description

Features & Benefits

  • Wide Size Range
    Available in diameters from 40 mm to 200 mm, suitable for a broad range of underground cable protection applications.
  • High Mechanical Strength
    Ring stiffness options of 450 N and 750 N provide excellent resistance to external loads during installation and operation.
  • Certified Performance
    Crush resistance independently certified to EN 61386-1 and EN 61386-24, achieving Series N classification with IIP and IMQ certification.
  • Excellent Flexibility
    Close bending radius of approximately 15 times the outside diameter allows easier installation around obstacles and through challenging routes.
  • Smooth Internal Bore
    Low-friction internal surface enables easier cable pulling while reducing the risk of cable damage during installation.
  • Simple Coupling System
    Compatible coupling sleeves provide quick and secure duct connections for efficient installation.
  • Supplied with Pulling Accessories
    Available with polypropylene or polyester draw ropes to simplify cable installation.
  • Outstanding UV Resistance
    Black HDPE construction delivers excellent resistance to ultraviolet exposure, tested in accordance with EN 1297 for up to 5,000 hours of UV exposure.
  • Lightweight Construction
    Easy to transport, handle and install, helping to reduce labour costs and installation times.
  • Custom Identification Options
    Standard identification stripes are available in white or light grey, with bespoke colours available on request to meet project requirements.
  • Excellent Chemical Resistance
    Resistant to a wide range of chemicals, making it suitable for installation in challenging soil conditions.
  • Electrically Non-Conductive
    Inert to stray electrical currents, eliminating corrosion risks associated with metallic duct systems.
  • High Dielectric Strength
    Polyethylene provides excellent electrical insulation with a dielectric strength of approximately 20–30 kV/mm, making BLACKCOR™ well suited for electrical infrastructure applications.
  • Wide Operating Temperature Range
    Designed to perform reliably in temperatures from -50°C to +60°C.
  • Environmentally Responsible
    Manufactured from fully recyclable HDPE, supporting sustainable infrastructure and environmental best practice.